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Hysteresis Tension Type Wire Taping Machine

Hysteresis Tension Type Taping Machine for High Frequency Wire

High-frequency cables are mainly used to transmit data signals. The transmission frequency is generally above 400M. They are commonly used in the field of consumer electronics, such as HDMI, USB, DVI and other cables. In order to reduce interference, high-frequency cables generally use shields to surround the conductors and core wires to prevent them from being affected by external electromagnetic fields and interference signals. It also prevents interference electromagnetic fields and signals from spreading outward. The two insulated core wires and the ground wire are gathered together through a wrapping machine, and at the same time a layer of aluminum foil tape and a layer of self-adhesive polyester Mylar tape are used to wrap them around and stabilize the wrapped core wire structure. It is important to keep the wire's own characteristics such as impedance, delay difference, attenuation and other parameters stable. A wrapping machine with desirable performance can not only produce high-speed transmission wires with higher frequency levels, and also achieve higher production yields, thus determining the market positioning echelon and market competitiveness of wire manufacturers. In the early days of establishing the factory, GEMWELL focused on high-frequency wire wrapping technology and innovate an independent CNC hysteresis tension wrapping machine, well commented by clients. Gemwell Hysteresis Tension Type Taping Machine for High Frequncy Wire is the high-quality choice for the high-frequency wire wrapping process. The following configuration is a conventional configuration of two wrapping heads. Users can adjust the configuration according to different cable manufacturing processes, increase or decrease the number of wrapping heads. According to different wire diameter specifications, the specifications and types of take-up, pay-off and capstan machines can also be customized and changed.

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Product Details

COMPONENTS

● Ø500 wire pay-off stand 2 unit
● Ø300 copper wire payoff stand 2 unit
● Hysteresis tension-type high-frequency wire wrapping machine 1 1 unit
● Hysteresis tension-type high-frequency wire wrapping machine 2 1 unit
● Telescopic oven 1 unit
● Ø300 wheel type belt capstan 1 unit
● Ø500-shaft type take-up machine 1 unit
● Ink-jet printer 1 unit
● Control system 1 unit

TECHNICAL SPECIFICATIONS

Structure type Vertical or horizontal hysteresis tension type high-frequency wire wrapping machine
Suitable wire type Mainly used for HDMI, USB, and other high-frequency cable signal wire wrapping, can also be applied to other needs for shielding wire wrapping and wrapping tape.
Applicable materials AL, MYLAR, COPPER FOIL, PTFE, etc.
Applicable wire diameter Optimal range:Ø0.4-1.5mm
Product Specification Optimum range:Ø0.5*1.0-1.6*3.2mm
Maximum speed MAX2200RPM (no load), actual start-up speed is set according to the wire requirements
Wire speed range 1-25m/min
Tape reel outer diameter Tape reel:Ø300
Tape width 5-20mm
Tape reel inner diameter 50.8/76 universal
Wrapping pitch 3-30mm, program setting
Tension range 3N-30N/300g-3000g
Main motor power 3KW servo motion controller
Taping power Passive tape pay-off, no power
Wrapping tape tension 1NM hysteresis clutch
Take-up power 0.4KW servo motor
Pay-off power 0.4KW gear motor
Take-up power 0.4KW gear motor
Winding displacement power 0.4KW servo motion controller
Tape length 1 reel + 3 reels, without cutting the wire when changing reel
Tape inspection Automatic shutdown when the tape is about to be exhausted and broken.
Tape wrapping mould The inner mould of tape is fixed on the central conduit, the outer mould of the wire guide wheel is fixed on the tape storage tube. Both molds are extendable and movable.
Tape wrapping accuracy Pitch tolerance:± 2%, tension tolerance:± 5%.
Overlap rate 0-80%, program setting
Formula management Digital production, tension, enabling storage of temperature, outer diameter, pitch, S/Z, row distance, air pressure and other data into the PLC.
Tension setting Tension elements of wrapping/pay-off/take-up/wrapping are servo motors, SOP process is stored in PLC.
Safety protection Comply with CE standard, with temperature/vibration/noise/pressure automatic detection and prediction.




PRODUCT FEATURES

● High productivity: The rotating body is statically balanced and dynamically balanced for testing and correction. When running, the machine has small vibration and low voice. The spindle does not generate heat during long-term continuous high-speed operation. It has high production efficiency and cost effectiveness.

● Stable tension: The hysteresis rotor cuts the magnetic field to form tension without mechanical friction. It is equipped with an automatic degaussing function and a cooling fan to ensure stable tension.

● Accurate pitch: Taking the main capstan as the movement benchmark,  the main capstan and each rotating frame adopt a servo motion controller for precise interlocking motion control so that an accurate wrapping pitch can be obtained at any speed.

● Labor saving: A clamping device is installed at the wire inlet end of each wrapping head. The clamping force can be adjusted without damaging the wire; the wire can be withdrawn in the reverse direction; Configuration mode management, one-click retrieval of SOP formula, one-click startup preparation, and one-click start; Stop and shut down when the tape is broken/finished/metered, intelligent control, saving manpower.

● Low failure rate: no collector ring, no carbon brush, except for the regular replacement of wearing parts - the tape guiding roller, low failure rate.

● Easy maintenance: Using Profinet bus control, fast signal transmission, low interference, remote fault detection cability. Troubleshooting and maintenance are available no matter the machine is in any country in the world, as long as there is a communication network, then rapid remote maintenance services can be provided.

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A Mature Factory You Can Count On

Gemwell Electrical Machinery Co., Ltd.
Founded in 2005, GEMWELL is a professional wire and cable equipment solution provider in design, manufacture and sales for the United States, Canada, Mexico, Germany, Italy, India, Thailand, Russia and etc. more than 40 countries in the world.

The success of customer is our goal to get success!

● Focus on technological innovation, quality stability, precision manufacturing and considerate service.
● Insist on making all in detail well, repay every customer with high quality.
● Take customer's success as the embodiment of our enterprise value.

The enterprise spirit of dedication, dedication, enterprise and exploration encourages us to innovate and transform the technology of wire and cable into advanced productive forces, in order to build GEMWELL into a new name card of China facing to the world.
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