| Main technical parameters |
800 type |
1000 type |
| Suitable wire type |
Mainly suitable for UTP, FTP and other multi core wires stranded cable, also for small-size high-frequency wire, drag chain wire, control cable and other cable stranding. |
| Core wire specification |
Ø1.5-3.0 |
| Outer diameter of stranded wire |
Ø4-9 |
| Pay-off specifications |
400-500 |
400-630 |
| Pay-off type |
It can be configured with various power or passive pay-off stands such as shaft type, shaftless type, back twist type, etc |
| Take-up specifications |
800x600 |
1000x750 |
| Inner hole of coil |
Ø80 |
Ø127 |
| Overall machine structure |
Take the center line of single twist main model as an axis, the production line from pay-off to take-up is linearly distributed in split type structure. |
| Stranding die |
The mold is fixed at the mold hole behind the wire concentrator, with a standard mold outer diameter of 25. |
| Back twist method |
The standard configuration does not have a back-twist function, but a back-twist pay-off can be customized to achieve torsion free and flexibility during cabling. |
| Back twisting ratio |
The standard configuration does not have a back twist ratio and the product has internal stresses. A back-twist pay-off can be customized with a back-twist ratio ranging from 0% to 120% |
| Stranding direction |
S/Z |
| Single twisting machine rotation speed |
MAX800RPM |
MAX700RPM |
| Wire-speed range |
30-150 |
| Wire twisted pitch |
50-300 |
| Pitch accuracy |
When operating at a constant speed, the pitch accuracy is within ±1.5mm. During the start/stop process, the pitch accuracy is within ±3mm. |
| Cantilever material |
Lightweight and low air resistance aluminum alloy cylindrical spiral arm structure. |
| Cantilever power |
30KW |
45KW |
| Main engine brake |
Hydraulic disc brake |
| Capstan type |
Single-groove double-wheel capstan.The rotating body and the mainframe wire spindle are directly connected through the tyre flexible coupling. The capstan wheel is a fixed wheel, and the external motor power drives the rotation of the capstan wheel through the mechanical structure. The driven wheel is a free wheel, capable of linear reciprocating motion. The external servo motor transmits constant tension to the driven wheel through mechanical transmission. |
| Capstan wheel diameter |
Ø320 |
| Capstan power |
7.5KW |
| Driven wheel tension motor |
3.7KW servo motor |
| Host reel lifting |
Hydraulic pallet electric lifting |
| Reel tightening method |
Top cone nut tightening take-up reel |
| Reel Loading weight |
MAX600KG |
MAX1000KG |
| Take-up reel power |
30KW |
45KW |
| Take-up wire position arrangement |
1.5KW |
| Pay-off material run-out detection |
Alarm and automatic stop when the core wire is about to run out/alarm and automatic stop when the wire is broken. |
| Pay-off tension type |
The standard is to adjust the tension by moving or adding/removing weight blocks, and it can also be customized to adjust the tension by using a servo motor. |
| Take-up tension type |
The driven wheel of the rotary capstan and the tension servo motor generate tension through the belt transmission. The driven wheel outputs a voltage signal when pulled by the wire displacement and controls and sends feedback of the PID speed of the take-up motor. |
| Taping material |
AL, MYLAR, Cotton tape, Non-woven fabric |
| The outer diameter of a tape reel |
MAXØ400 |
| Tape width |
5-35mm |
| Hole of the tape reel |
50.8/76 Universal |
| Taping power |
2.2KW |
| Taping speed |
MAX1800RPM |
| Taping tension units |
Standard to use magnetic powder clutch, hysteresis clutch can be customized. |
| Taping strip storage length |
400mm, strip change without cutting the wire. |
| Strip breakage inspection |
Automatic stop when the strip is about to be exhausted and broken |
| Overlap rate |
0-50%, programme setting |
| Longitudinal taping tension units |
Standard to use magnetic powder clutch, hysteresis clutch can be customized. |
| Longitudinal taping mould |
Seam wrapping tubes other types can be customized. |
| Tension display |
Standard is without tension display. Communication type digital pressure sensor, tension overrun alarm, and automatic shutdown can be customized. |
| Formula management |
A custom formulation management system enables data such as tension, temperature, extrinsic diameter, pitch, S/Z, line winding distance, and barometric pressure to be fed into the PLC, supporting data collection and import for digital production. |
| Safety protection |
Automatic detection and prediction of temperature /vibration /noise /pressure can be customized according to CE/CSA/UL standard design. |
| Spark detection |
Spark tester can be customized. |
| Power standards |
Standard is 3-phase 380V/50Hz and the power supply can be customised for different countries and regions. |