Integrated Type Triple Pitch Pair Twisting Machine for Network Cable

COMPONENTS

● Ø500 portal cradle shaftless active pay-off inside the stranding bow 1 unit
● Ø500 shaftless active pay-off outside the stranding bow 1 unit
● Ø500 Double pitch constant tension pair twister 1unit
● Control system 1 unit
● Peripheral auxiliary equipment can be customized.

TECHNICAL SPECIFICATIONS

PRODUCT FEATURES

● Fast speed: The spindle box is stress-relieved and annealed, it is durable and not deformed. The rotating stranding angle bow is statically balanced and dynamically balanced for testing and correction. It has a small vibration and low noise. The spindle does not generate heat during long-term continuously high speed operatione, and the spindle rotation speed is fast.

● Less space occupied: It adopts an integrated structure, which saves more than 50% of the occupation compared with the traditional split-type back twist pair twisting machine.

● Low Energy Consumed: Electrical energy can be save above 50% compared to the traditional back twist pair twisting machine.

● Stable tension: The servo motor can be customized as the tension element. After setting the total take-up tension, the pay-off tension of the two core wires is intelligently calculated. It also enables precise controll of pay-off and take-up speed by the servo motion controller, thus achieving stable tension.

● Accurate pitch: The world exclusively "precision transmission mechanism of external power and internal capstan", uses complex mechanical transmission to transmit the motor power outside the twisted bow to the capstan wheel inside. Setting the main capstan as the movement benchmark, adopt servo motion controllers for both the twisting bow and the main capstan to conduct precise chain motion control and obtain precise pitch at any speed.

● Labor saving: Equipped with a flexible threader, can smoothly transit through the turning node of the angle bow, and the threading can be completed in 1 minute. Wire can be withdrawn in the reverse direction using the control panel, saving labor.

● Intelligent: Recipe management, one-click SOP recipe retrieval, one-click start-up preparation, one-click start; dynamic feedback of twisting pitch, back twisting ratio,  fault detection/disconnection detection/stop when meter reaches, intelligent control panel

● Low failure rate: The electrical control components in the stranding angle bow are all installed on the cradle, and all signals are closed-loop electrically controlled inside the stranded bow. The carbon brush collector ring only provides three-phase power to the inside of the stranding angle bow without transmitting signals in order to avoid poor contact, interference, and low failure rate.

● Easy maintenance: Customers outside China can customize to obtain the Profinet bus control, which ensures fast signal transmission and low interference.

Troubleshooting and maintenance are available regardless of the machine's location in any country or region worldwide, as long as there is a communication network, then remote fault detection, troubleshooting and maintenance services can be quickly provided.